Thanks, Goofyone for that info. Now onto the "rubber meeting the road".The Elio panels are a much nicer material than the Saturn panels. The Saturn panels were in essence polymer reinforced ABS plastic which was cheap but really not very rigid so thanks to their flex actually contributed to interior noise. The Elio panels are fiberglass reinforced SMC composite, which is essentially what newer corvettes have used for the last 15 years, and this material is stiff enough to contribute a good bit to structural rigidity and also has some sound absorption properties while being about half the weight of steel panels.
Any ordinary car houses all four wheels within the shell so reducing that down to one should easily cut down on road noise. Plus as I said the floor pan is one piece, runs over the rear tire, and I am sure will be covered in sound/temperature insulation so it should provide a nice sound barrier preventing much road noise from entering the cabin. Also with such a small cabin owners should be able to add any extra insulation quite easily if they so choose.
Motor mounts are pretty well sorted out at this point as cars produced in the last decade plus very rarely wear out their motor mounts within the first 100,000 miles and as Elio is using off the shelf components I don't expect it to be any different. Suspension materials are also pretty well understood at this point and rarely create issues anymore so once again with off the shelf bushings and such I doubt there will be any major issues prior to whatever the whenever the shocks need to be replaced.
Having said all that this is all just theory based on what we know about the materials and EM's designs. We will have to see exactly what plays out when the rubber actually meets the road.