The E-series Build.

[AriLea]

Molding is faster than stamping?

I didn't think it was, but definitely the tooling, machines and setup are bigger, take more space and more expensive.

 

[pistonboy]

I assumed the E vehicles would be built progressively during the testing phase, so if problems were discovered in the early models, the design changes to correct the problems could be incorporated in later E vehicles so the change could be tested.

 

[HonestTex]

I assumed the E vehicles would be built progressively during the testing phase, so if problems were discovered in the early models, the design changes to correct the problems could be incorporated in later E vehicles so the change could be tested.

They also want to test the assembly line, so maybe they'll do something like 5 sets of 5 at a time. Just a guess tho....

 

[AriLea]

One thing is for sure, if I pick up mine from the factory, I'm checking out the whole assembly line process. And OMG, I'm going to drill them with sooo many questions, all while wearing my Elio t-shirt!

 

[Frim]

I'm totally unfamiliar with the process. Does each tool have multiple interchangeable molds so each part can cure more slowly away from the tool as the tool is used for the next mold?

Perhaps 60 Machines per part with 3,000 molds (50/machine)?

Also, what would be involved in reprepping the mold after it completes a cycle?

My two cents: The molds I have used required 3 coats of wax or mold release at each cycle. Prep is time consuming but the only preventative measure to insure cosmetically good parts.

 

[John-b-gone]

I plan on picking mine up at the factory as well, but I hate the idea of driving back with no tools. Can a person take a small bag of tools on the plane these days?

 

[electroken]

I plan on picking mine up at the factory as well, but I hate the idea of driving back with no tools. Can a person take a small bag of tools on the plane these days?

You can check pretty much any tools you want (non-combustible, of course). Carry-on tools have to be 7 inches in length or less, and no blades (IIRC).

 

[Rickb]

One thing is for sure, if I pick up mine from the factory, I'm checking out the whole assembly line process. And OMG, I'm going to drill them with sooo many questions, all while wearing my Elio t-shirt!

I hope EM reps didn't read this, or they may shut down the line that day! LOL

 

[Kuda]

I plan on picking mine up at the factory as well, but I hate the idea of driving back with no tools. Can a person take a small bag of tools on the plane these days?

Always best to check with the
airline you intend to use. Putting
tools in a "checked bag" should be
ok.

 

[Coss]

When I had to have tools on-site to meet me, I'd ship them UPS and have them held at the UPS office, or the site I was working at.
Avoided all the hassle with the TSA and the airlines.