while working in RV sales, I toured bunches of assembly plants .... one concept I learned quickly is if a plant is turning out a vehicle very 2 minutes, that doesn't mean it takes 2 minutes to make the vehicle .... to determine how long it takes just to build it, one must find out how long elapses between the time the first component starts down the line until the vehicle with that component rolls off the line .... a factory turning out a vehicle every two minutes simply means that their manufacturing process is sufficiently large enough and is structured so that it can make that happen
You are very correct Jim.
The assembly line is merely a number of smaller steps strung together in a linear fashion to produce a complete product. There are actually two measurements which are frequently used to measure how long it takes to build a vehicle.
One measurement is merely the assembly time which measures how long it takes to put the actual vehicle together on the main assembly line using provided sub-assemblies. This includes the time from welding the pre-cut and formed chassis components together to driving the vehicle off the line.
The other measurement is total build time which includes the assembly time and adds the time it takes to produce and/or assemble sub-assemblies.
My guess is that it will not take very long at all to assemble an Elio from it's component parts. Assembly in the plant will be likely under two hours with the most time consuming part of the process being the paint process which is why there are seven parallel painting lines. However there will likely be 20 hours of labor time in building the vehicle and it's sub-assemblies.
Individual parts may take a good bit of time to produce. One example being it will likely take over a week of time from when an engine block mold is formed to when an engine is completed in Shreveport.
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